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    Automatic Sheet Metal Production Line for Smart Factories

    Instead of manually moving sheets between separate machines, an automatic sheet metal production line organizes each process into a coordinated system. STON designs and manufactures customized lines based on your products, capacity targets and workshop layout. Typical configurations include automatic loading, CNC turret punching or laser cutting, panel bending or press braking, flanging and automatic stacking or unloading. This reduces manual handling, stabilizes quality and improves overall equipment efficiency for electrical cabinets, lockers, doors, ventilation ducts, kitchen equipment and many other sheet metal products.

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    Automatic

    Designed for High-Precision Sheet Metal Production

    By combining accurate machines with stable material flow, the STON automatic sheet metal production line keeps every part within tight tolerances while maintaining high throughput. From blank loading to finished panels, each station is engineered to minimize deviation, scratching and rework.

    Laser Automation Line

    Laser Cutting

    Laser Automation Line

    Uncoiling and Leveling Module

    Laser Automation Line

    Forming Modul

    Laser Automation Line

    Blanking Module

    Key Features That Maximize Your Line Productivity

    Compared with separate standalone machines, an automatic sheet metal production line significantly reduces handling time, labor intensity and production errors. The following features help you get more qualified parts per shift with better cost control.

    Continuous Material Flow

    • Automatic loading, transfer and unloading between stations

    • Less manual carrying and waiting time

    • Stable takt time for mass production orders

    Custom Process Combination

    • Flexible combination of punching, laser cutting, bending and flanging

    • Line design based on your product structure and future expansion

    • Suitable for cabinets, doors, lockers, ventilation and more

    Higher Yield & Stable Quality

    • Fewer handling steps reduce scratches and deformation

    • Coordinated machines keep dimensions consistent across processes

    • Lower scrap rate and fewer quality complaints

    Lower Labor Cost

    • Fewer operators needed to manage the whole line

    • Ergonomic design reduces heavy manual work

    • Easier planning of staff and shifts

    Centralized Control & Monitoring

    • Line control system supervises each station and flow status

    • Real-time production data for management and optimization

    • Easy to pause, adjust or restart the whole line when needed

    Future-Ready Automation Platform

    • Compatible with robots, storage towers and AGV systems

    • Room for adding new stations or upgrading single machines

    • Protect your investment as product mix and volume change

    Production Quality at Its Best

    In a traditional workshop, every manual transfer creates opportunities for damage and dimensional errors. The STON automatic sheet metal production line keeps sheets on controlled paths, with precise positioning at each station. Punching or cutting is aligned with bending and flanging, so holes and edges match perfectly in the final assemblies. This stability improves fit-up in welding and final assembly, shortens troubleshooting time and supports consistent quality over long-term production.

    Laser Automation Line
    Laser Automation Line
    Laser Automation Line
    Laser Automation Line

    Main Modules of the Sheet Metal Production Line

    The fully automatic production line for laser cutting and bending includes coil rack, leveling device, laser machine, material receiving platform, panel bender(or turret punch press),centering platform and truss(or robot arm).Customized,the parameters of the production line are determined according to the customer’s steel coil size, weight, plate material and thickness as well as product drawings.

    01

    Loading System

    Automatic loading systems can include sheet stacks, suction lifters, destackers and sheet alignment devices. They separate and position each sheet accurately on the infeed side, protecting the surface and ensuring smooth entry into the first processing station.

    Uncoiling

    02

    Punching / Cutting Section

    According to your product requirements, the line can be equipped with a CNC turret punch press, fiber laser cutting unit, or a punch & laser combined machine. This section completes all required holes, slots and profiles, preparing blanks for downstream bending and forming processes.

    Leveling Module

    03

    Bending Section

    The bending section usually consists of CNC panel benders or press brakes, automatically receiving punched or cut blanks. Coordinated positioning ensures that bends match the previous features, forming cabinet doors, side panels, drawers and other components efficiently.

    Laser Cutting

    04

    Flanging / Forming Section

    Flanging machines and forming stations handle special edges, hems and reinforcement features required for doors, drawers and structural parts. Integrating them into the line guarantees consistent flange height and shape, reducing manual operations.

    Blanking Module

    05

    Transfer & Buffer System

    Roller conveyors, belt conveyors, lifters and buffer zones coordinate part flow between stations. They balance cycle times, absorb short stops and protect parts from collision, ensuring that each machine runs at optimal efficiency within the whole line.

    Bending

    06

    Line Control & Safety

    The centralized line control system links all stations and safety devices. Operators can start, stop and monitor the entire line from one interface. Safety fences, light curtains, emergency stops and interlocks provide protection for personnel while maintaining high availability of the equipment.

    Forming Modul

    07

    Welding and Assembly Module

    The bent sheet metal parts are transferred by the robot to the manipulator welding forming station. The manipulator welding forming equipment is equipped with a high-precision welding system and a visual tracking system, which can automatically select the appropriate welding process (such as argon arc welding, spot welding, etc.) and welding parameters according to the welding requirements of the sheet metal parts. During the welding process, the visual tracking system monitors the weld position in real time and guides the manipulator to accurately complete the welding operation, ensuring that the weld is uniform and firm, and the welding quality is stable and reliable.

    Welding and Assembly Module

    08

    Material Handling

    There are two forms of automated loading and unloading: truss and robotic arm
    (1)The robotic arm grabs the sheet metal parts that have been processed by leveling, laser cutting and other preliminary processes from the processing area with its flexible joints and precise positioning capabilities. The grabbing device at the end of the robotic arm can be adaptively adjusted according to the shape and size of the sheet metal parts to ensure a smooth and reliable grabbing process and avoid damage to the workpiece. After grabbing, the robotic arm quickly transfers the sheet metal parts to the starting position of the truss conveyor track.

    Material Handling

    09

    Automation Module

    (2)The truss automation system offers a cost-effective solution for stable, high-load transfer of sheet metal components. Powered by servo drives, it ensures fast and precise positioning along predefined tracks—enhancing the speed and reliability of the overall sheet metal production line.

    Automation Module

    Client Factory Tours

    Experience Our Manufacturing Excellence Firsthand

    We believe in building strong, transparent relationships with our clients. That’s why we invite our partners to visit our state-of-the-art manufacturing facility and see our production process up close.

    Anthony

    With STON’s panel bender, our bending accuracy improved significantly, and we reduced labor by 40%. The ROI was achieved in under a year.

    Procurement Manager, HVAC

    Component Factory (Germany)

    Jeffrey

    “Thanks to the customization from STON’s team, our production line now runs 30% faster with better product consistency.”

    Factory Owner, Stainless Kitchenware

    Manufacturer (USA)

    Jared

    “Stable, precise, and easy to operate — STON’s panel bender has boosted our output and cut labor costs.”

    – Operations Director, Electrical Cabinet

    Factory (Canada)

    Case Studies

    FAQ

    What types of sheet metal can your flexible bending center process? What is the thickness range?

    Our machines is suitable for common sheet metals such as stainless steel, carbon steel, aluminum alloy, and galvanized sheet. The thickness range is 0.2mm-6mm, meeting needs of various industries, including home appliances, hardware, and cabinets. It also supports asymmetric and complex customized processes.

    After purchasing the machine, do you provide installation, commissioning, and operator training?

    Yes, we offer a one-stop service: “on-site installation + commissioning + customized training.” Professional engineers will visit the customer’s site to complete production line assembly and equipment integration commissioning to ensure the line reaches its designed capacity. We also provide theoretical and practical training for operators (6-8 days), covering equipment operation, routine maintenance, and troubleshooting. After the training, we provide an operator manual and video tutorials.

    Can you provide customized solutions for special needs?

    Customized services are available. We will optimize the machine structure based on the customer’s workshop space, load capacity, and processing requirements. While ensuring processing accuracy, we adapt the machine to the shop’s existing power and air supply conditions to ensure smooth installation and efficient operation.

    What is your after-sales response time in the event of a malfunction? How do you provide technical support?

    We have established a 24-hour global after-sales response mechanism: Customers can submit troubleshooting reports via phone, email, or online customer service, and a preliminary solution will be provided within 1 hour. If remote debugging is required, an engineer will provide video guidance within 2 hours. For hardware repairs, domestic customers will receive a visit within 48 hours, while overseas customers can use authorized service centers or expedited delivery of parts (with installation instructions) to ensure a quick resolution.

    What is the warranty period for your various sheet metal processing equipment? What does the warranty cover?

    All of our standard equipment (flexible bending centers, CNC turret punch presses, press brakes, and punching and shearing machines) comes with a one-year free warranty. For some products with higher system complexity, the warranty period can be extended to 18 months. The warranty covers repair and replacement of quality issues with core components (such as servo motors, CNC systems, and guide rails), as well as free on-site inspections during the warranty period. Please note that equipment failures caused by human error, force majeure (such as floods and earthquakes), or failure to follow the maintenance manual are not covered by the free warranty, but paid repair services are available.

    For long-term use, is the warranty extended? How are extended warranty plans formulated?

    Extended warranties are available, with coverage ranging from 1 to 3 years. These plans are customized based on the equipment type, frequency of use, and customer needs. A one-year extension for a single device costs approximately 3%-5% of the total price, while bulk extensions for multiple devices or fully automated production lines offer a 20% discount. During the extended warranty period, in addition to core component repairs, customers also receive a free annual comprehensive equipment inspection and maintenance service to help them proactively identify potential faults and extend the life of their equipment.

    What payment methods are available for equipment purchases? Do you support international payment terms?

    We offer flexible payment options to meet the needs of domestic and international customers: ① Telegraphic Transfer (T/T): 30% prepayment, 70% before equipment leaves the factory; ② Letter of Credit (L/C): We accept irrevocable letters of credit issued by the customer’s partner bank at sight to ensure the security of funds for both parties. All payment methods comply with international trade practices and support mainstream settlement currencies such as the US dollar and the euro.

    What is a sheet metal production line and how does it work?

    A sheet metal production line is a fully automated system that integrates uncoiling, leveling, laser cutting, bending, and material handling to process metal sheets or coils into finished parts. Using coil-to-cut automation, the system feeds raw coils through laser cutters and bending centers, delivering high-precision components efficiently and with minimal manual intervention.

    What are the advantages of a coil-fed sheet metal production line?

    Compared to traditional sheet-fed systems, a coil fed sheet metal production line provides:

    Continuous processing with fewer material changeovers、Up to 50% increase in throughput、Reduced material waste through optimized nesting、Lower labor costs with automated laser cutting and bending、Enhanced precision for high-volume production

    Can the sheet metal production line be customized for different coil sizes and materials?

    Yes, our coil-to-cut automation systems are fully customizable. The configuration is based on your specific coil width, weight, material type (e.g., stainless steel, aluminum, galvanized), and desired part geometries. The line supports various modules like servo feeding, laser cutting automation, and robotic bending stations to meet diverse industrial needs.

    What industries benefit most from automated sheet metal production lines?

    Industries that require high-speed, high-precision, and repeatable sheet metal fabrication benefit greatly from these lines. Common applications

    How does laser cutting automation improve sheet metal production efficiency?

    By integrating automated laser cutting into the sheet metal production line, manufacturers benefit from precise, high-speed processing with minimal human error. The system reads digital designs (DXF/DWG) directly, auto-nests parts for optimal material usage, and enables uninterrupted coil fed laser cutting, significantly reducing cycle times and increasing output quality across applications like HVAC, cabinets, and electrical enclosures.

    What products are suitable for an automatic sheet metal production line?

    Typical applications include electrical cabinets, switchgear, lockers, metal furniture, doors, ventilation ducts, kitchen equipment and other products with repetitive panel parts.

    Can I upgrade from standalone machines to a line step by step?

    Yes. In many projects we start by integrating existing punching or laser machines with loading and unloading, and then add bending and forming stations later. We will design a roadmap based on your budget and future plans.

    How is a line configuration decided?

    Our engineers study your drawings, material types, batch sizes, takt time and workshop layout. Based on this information, we propose a process route and choose suitable machines, transfer systems and automation levels.

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    Whether you're upgrading an existing line or starting a new project, STON will customize a CNC solution for your production.