Looking for a Trusted Industrial Equipment Partner?
Custom-built bending solutions for your sheet metal production — High precision, fast delivery, and full technical support.
Send Us E-mail
Get In Touch

    Please wait while the form is being submitted....

    STON Truss Loading&Unloading System

    As an efficient and stable automated material handling solution, the truss loading and unloading system forms an integrated production line with the bending center, which can completely change the traditional manual loading and unloading operation mode, and realize the automation of the entire process from plate loading, positioning, bending to finished product unloading, greatly improving production efficiency, ensuring processing accuracy and reducing labor costs.

    Get a Free Quote
    Truss
    NO. Model Remark
    1 STON-H2-A Compatible with 1m panel bender
    2 STON-H2-B Compatible with 1.4-1.6m panel bender
    3 STON-H2-C Compatible with 2-2.5m panel bender
    4 STON-H2-D Compatible with 2.8m panel bender
    5 STON-H2-E Compatible with 3.2m panel bender
    6 STON-H2-F Compatible with 4.1m panel bender
    Truss standard configuration:
    (1) Square tube welded structure, Y+Z+C axis, equipped with spreader and centering table, two sets of grippers (upper and lower)
    (2) Domestic servo drive + Trio system, can be adapted to different needs with vacuum suction cups, sponge suction cups or magnetic suction cups
    Expand all parameters

    Advanced Gantry Loader System for Automated Sheet Metal Handling

    As an efficient and stable automated material handling solution, the truss loading and unloading system forms an integrated production line with the bending center, which can completely change the traditional manual loading and unloading operation mode, and realize the automation of the entire process from plate loading, positioning, bending to finished product unloading

    Main structure

    Main structure

    Control system

    Control system

    Transmission system

    Transmission system

    truss

    Truss

    Key Features That Maximize Your Productivity

    High-precision positioning avoids manual operation errors and improves the consistency of batch workpieces

    Replace 2-3 workers and increase daily production capacity by 3-6 times.

    Quickly adapt to multi-variety and small-batch orders to meet diverse market demands.

    One-flow workflow

    The gantry loader enables continuous loading, positioning, bending, and unloading—cutting takt time and eliminating manual handling with a fully automated loading and unloading system.

    Capacity & labor efficiency

    Our automated loading and unloading system boosts output by 3–6× via uninterrupted truss cycles and fast job changeovers.

    Rigid precision positioning

    Our automated loading and unloading system boosts output by 3–6× via uninterrupted truss cycles and fast job changeovers..

    Gentle, adaptable gripping

    The truss gantry system features interchangeable vacuum, sponge, or magnetic grippers. It protects material surfaces and adapts to various sheet sizes and gauges

    Automation ready

    With centralized HMI and auto/manual switching, our gantry robot system integrates with loaders, stackers, and robots. It improves OEE, lowers handling errors, and reduces unit production costs.

    Model compatibility

    Compatible with H2-A to H2-F benders (1.0 m–4.1 m), the gantry loader system adapts to multiple widths with precision.

    Truss Loading & Unloading System at Its Best

    Our STON automated loading and unloading system ensures high-precision, high-efficiency sheet handling for panel benders. This gantry robot system automates loading, centering, positioning, and finished-part unloading in one continuous flow—improving speed, accuracy, and consistency across operations.

    Truss
    Truss
    Truss
    Truss

    Accessories display

    As an efficient and stable automated material handling solution, the truss loading and unloading system forms an integrated production line with the bending center, which can completely change the traditional manual loading and unloading operation mode, and realize the automation of the entire process from plate loading, positioning, bending to finished product unloading, greatly improving production efficiency, ensuring processing accuracy and reducing labor costs.

    01

    Main structure

    The main body of the gantry loading system is welded from high-quality structural steel. It undergoes annealing and aging to eliminate internal stress, then coated with anti-corrosion paint to enhance durability. The double-beam truss and vertical dual guide rails ensure high load capacity and smooth, vibration-free movement, making it ideal for heavy-duty sheet metal automation.

    Main structure

    02

    Transmission system

    This truss transfer system adopts dual vertical linear guides and rack-and-pinion transmission for stable long-distance movement (3–10 meters). It supports X-axis speeds up to 100–150 m/min, with dual-pinion backlash elimination for precision. The track guide model is selected according to payload size, ensuring H-level motion accuracy in automated operations.

    Transmission system

    03

    Control system

    The industrial robot controller is equipped with a standard Ethernet interface, enabling real-time communication between the truss loader and CNC bending center. It supports intelligent motion planning, multi-axis synchronization, and full-line automation. This architecture ensures the truss gantry robot can adapt to diverse sheet handling tasks efficiently.

    Control system

    04

    Vacuum Suction Cups

    Designed for flat, non-magnetic metal sheets such as aluminum or stainless steel, this system features vacuum pumps (flow rate: 100–500 L/min) and pressure sensors for real-time suction monitoring. The number of vacuum suction cups is customized based on sheet size. It provides large-area grip without surface damage, and adapts to irregular or thin panels—ideal for automatic sheet metal pick-and-place systems.

    05

    Electromagnetic Suction Cups

    Optimized for magnetic materials like cold-rolled steel or galvanized steel, these electromagnetic sheet lifters offer powerful gripping force with rapid response time. The magnetic field strength is adjustable from 0–220 V to match various sheet thicknesses. An integrated demagnetization circuit prevents residual magnetism, ensuring safe release and efficient stacking.

    06

    Sponge Suction Cups

    These are ideal for handling decorative or coated panels such as furniture boards or appliance casings. The low-adhesion sponge cups prevent pulling or scratching of protective films, ensuring surface integrity during automated unloading. This enhances line efficiency and reduces the need for secondary film handling or rework.

    Client Factory Tours

    Experience Our Manufacturing Excellence Firsthand

    We believe in building strong, transparent relationships with our clients. That’s why we invite our partners to visit our state-of-the-art manufacturing facility and see our production process up close.

    Anthony

    With STON’s panel bender, our bending accuracy improved significantly, and we reduced labor by 40%. The ROI was achieved in under a year.

    Procurement Manager, HVAC

    Component Factory (Germany)

    Jeffrey

    “Thanks to the customization from STON’s team, our production line now runs 30% faster with better product consistency.”

    Factory Owner, Stainless Kitchenware

    Manufacturer (USA)

    Jared

    “Stable, precise, and easy to operate — STON’s panel bender has boosted our output and cut labor costs.”

    – Operations Director, Electrical Cabinet

    Factory (Canada)

    Case Studies

    FAQ

    What types of sheet metal can your flexible bending center process? What is the thickness range?

    Our machines is suitable for common sheet metals such as stainless steel, carbon steel, aluminum alloy, and galvanized sheet. The thickness range is 0.2mm-6mm, meeting needs of various industries, including home appliances, hardware, and cabinets. It also supports asymmetric and complex customized processes.

    After purchasing the machine, do you provide installation, commissioning, and operator training?

    Yes, we offer a one-stop service: “on-site installation + commissioning + customized training.” Professional engineers will visit the customer’s site to complete production line assembly and equipment integration commissioning to ensure the line reaches its designed capacity. We also provide theoretical and practical training for operators (6-8 days), covering equipment operation, routine maintenance, and troubleshooting. After the training, we provide an operator manual and video tutorials.

    Can you provide customized solutions for special needs?

    Customized services are available. We will optimize the machine structure based on the customer’s workshop space, load capacity, and processing requirements. While ensuring processing accuracy, we adapt the machine to the shop’s existing power and air supply conditions to ensure smooth installation and efficient operation.

    What is your after-sales response time in the event of a malfunction? How do you provide technical support?

    We have established a 24-hour global after-sales response mechanism: Customers can submit troubleshooting reports via phone, email, or online customer service, and a preliminary solution will be provided within 1 hour. If remote debugging is required, an engineer will provide video guidance within 2 hours. For hardware repairs, domestic customers will receive a visit within 48 hours, while overseas customers can use authorized service centers or expedited delivery of parts (with installation instructions) to ensure a quick resolution.

    What is the warranty period for your various sheet metal processing equipment? What does the warranty cover?

    All of our standard equipment (flexible bending centers, CNC turret punch presses, press brakes, and punching and shearing machines) comes with a one-year free warranty. For some products with higher system complexity, the warranty period can be extended to 18 months. The warranty covers repair and replacement of quality issues with core components (such as servo motors, CNC systems, and guide rails), as well as free on-site inspections during the warranty period. Please note that equipment failures caused by human error, force majeure (such as floods and earthquakes), or failure to follow the maintenance manual are not covered by the free warranty, but paid repair services are available.

    For long-term use, is the warranty extended? How are extended warranty plans formulated?

    Extended warranties are available, with coverage ranging from 1 to 3 years. These plans are customized based on the equipment type, frequency of use, and customer needs. A one-year extension for a single device costs approximately 3%-5% of the total price, while bulk extensions for multiple devices or fully automated production lines offer a 20% discount. During the extended warranty period, in addition to core component repairs, customers also receive a free annual comprehensive equipment inspection and maintenance service to help them proactively identify potential faults and extend the life of their equipment.

    What payment methods are available for equipment purchases? Do you support international payment terms?

    We offer flexible payment options to meet the needs of domestic and international customers: ① Telegraphic Transfer (T/T): 30% prepayment, 70% before equipment leaves the factory; ② Letter of Credit (L/C): We accept irrevocable letters of credit issued by the customer’s partner bank at sight to ensure the security of funds for both parties. All payment methods comply with international trade practices and support mainstream settlement currencies such as the US dollar and the euro.

    What is a Gantry Loader and how does it work?

    A Gantry Loader is an automated loading and unloading machine designed for efficient material handling in sheet metal production. It uses a gantry robot system to move raw sheets and finished products between CNC machines, bending centers, and laser cutting systems. The loader operates on a rail-mounted structure with vertical and horizontal axes, ensuring fast, precise, and stable positioning.

    What are the advantages of using a Gantry Robot System in sheet metal fabrication?

    Integrating a gantry robot system significantly improves automation in sheet metal processing. It enables continuous loading and unloading, increases throughput, reduces labor costs, and minimizes material damage. With features like high-speed motion control and multi-axis coordination, the system ensures accuracy and reliability even in high-volume production environments.

    Can the Gantry Loader system be customized for different CNC machines?

    Yes, our gantry loader system is designed with flexible compatibility. It can be tailored to integrate seamlessly with various CNC machines, panel benders, and fiber laser cutters. Customization options include gantry travel length, suction cup configuration (vacuum, electromagnetic, sponge), and load capacity, allowing you to build a fully automated production line.

    How does the automated loading and unloading system enhance production efficiency?

    An automated loading and unloading system eliminates manual intervention by automating the entire material handling process. This reduces idle machine time, speeds up workflow, and ensures consistent positioning accuracy. The result is increased production efficiency, shorter cycle times, and improved overall equipment effectiveness (OEE).

    Is a Gantry Loader suitable for handling large and heavy sheet metal?

    Absolutely. The gantry loader features a double-beam truss structure with dual guide rails, making it ideal for handling large-format or heavy-gauge metal sheets. The system’s robust frame, precision transmission system, and intelligent suction modules ensure safe and stable operation under heavy loads.

    Get a Quote Now

    Send Us Your Needs — We’ll Get Back in 24h

    Whether you're upgrading an existing line or starting a new project, STON will customize a CNC solution for your production.